Business & Technology

Other Vacuum Products

Vacuum Chamber Manufacturing

Features

  • Use of a large electron beam welder makes chamber for large liquid crystal possible.
  • High accuracy and fine finish.
  • Chamber production by TIG welding is available.
  • Chamber of aluminum welding structure is also available.

Achievements

  • More than 300 units of chamber for large liquid crystal panel manufacturing equipment have been installed.

Chamber for liquid crystal panel manufacturing equipment
(Examples of manufacture) 3,800 x 3,400 x 1,500

New machining facility
(semi clean room)

Floor area Approx. 2000m2
Crane Height Approx. 10m
Cleanliness Class 100000
Welding quality is improved and it is applicable for fabrication of equipment.
Completed in August 2005

The following equipments are also available.
- Large 5-dimension processing machinery (Width 3.6m)
- Portal crane (Width 5m)


Semi clean room

Manufacturing sample for Aluminum alloy chamber

  • Vacuum degassing furnace
  • Ultrahigh vacuum sputtering equipment, etc
Effective distance between columns 4,100mm
Table size 3,500 x 8,000mm
Largest loading amount 30ton
Shaft moving amount X 8,250mm
Y 4,500mm
Z 600mm
W 2,350mm

With angular attachment
Machining either before or after welding is available.
Started operation in September 2005


Large 5-dimension processing machinery

Ion Plating Equipment


Type Square type (with work rotating function)
Dimension (mm) 800 x 800H
Capacity Aluminum alloys A 6061 (Internal EXGBB machining)
Target vacuum degree 10-6 Pa’s

Plasma Treatment Equipment

  • It can be used for either plasma polymerization or plasma treatment. (Introduction of plasma polymerize raw material is optional)
  • High vacuum is available by adoption of turbo element pump.
  • Outer electrode method adopted
  • Large special antenna adopted to create homogeneous plasma production in wide area
  • New vertical rectangular chamber
  • Complete automatic control (Automatic / manual mode switching is available)
  • Design can be modified depending on usage.

Plasma Polymerization Equipment


Small production equipment
Type Vertical cylindrical type
Dimension (mm) Φ1400 X 440H
Capacity (L) 670
Material SUS304 (Possible to change to aluminum-made etc.)
Plasma polymerization tester
Type Vertical cylindrical type
Dimension (mm) Φ700 X 600H
Capacity (L) 300
Material SUS304 (Possible to change to aluminum-made etc.)

Plasma Monitor

Can monitor at real time or 8 points at the same time

Basic spec

Output signal 1-5V
Fiber length 3m (8 pieces)
Power voltage AC100V
Outer dimension Width 480 x Depth 201 x Height 249

Features

  • Can monitor 2 wavelengths x 8ch at the same time
  • Can change light receipt range in two levels
  • Superior in heat and noise resistance by adoption of optical fiber method
  • Taking data into PC is available as an option.
*Changes to 1 wavelength and in the number of channels are possible.

Usage

Supervision of plasma condition of CVD, sputter, etching, etc.

  1. Process pass or fail
  2. Optimization of process condition
  3. Plasma abnormality detection
Option

Data logging software