Business & Technology

Steam Tube Dryer (STD)

FEATURES

The Tsukishima steam tube dryer offers the following features:

1. Mass processing
The number of heating tubes is large and the heat transfer area per unit volume is the largest of all the rotaly dryers presently available.
2. Easy operation
Large changes in processing quantity can be fully abosorbed, featuring ample retention time and simple adjustments. Only temperature of heat source needs to be controlled for drying operation.
3. Energy-saving
Thermal efficiency is extremely high especially for processing a large quantity of material at low temperature. Mechanistically, the driving power is smaller and also running costs are lower.
4. Low leakage
The special gas-sealing machanism seals the dryer to prevent both inert gas from leaking and air from flowing into the dryer. Therefore, solvent is recovered easily and inert gas emissions are lower.
5. Low pollution
Indirect heating minimizes inert gas emissions. Inert gas treatment system and deodorization system can be made compact.

MODELS

The steam tube dryer have two different types, i.e., Type PD and Type CD, of which the most suitable dryer can be chosen according to the substance to be applied.

Type PD
Type CD
Operation method
Open air
Closed
Ventilation method
Natural ventilation, exhaust fan
Carrier gas (N2, etc.)
Product discharge method
From the chute around the shell
By a screw in the center of the discharge end
Applicable materials
Not affected by exposure to air
Easily affected by expose to air
Internal pressure of shell
Negative pressure (Approx. -50 mmAq)
Pressurized (+50-+500mmAq)
Air seal
Simple seals, such as labyrinth, etc
Closed seals, such as gland, etc.

MECHANISM and PRINCIPLE

Raw Material Flow

Raw material fed by the screw conveyor is dried by mixing in the rotating dryer, and is transported down along the inclined dryer, then discharged from the discharge chutes placed around the circumferential shell.

Steam Flow

Steam is supplied from a steam neck and distributed through the manifold to the heating tubes. Besides, considensed drain moves through the scope of the dryer into the manifold, then is discharged from the steam neck.

Inert Gas Flow

In the case of the counter-flow type, inert gas containing vapor flows concurrrently with raw materials and is discharged at the feed inlet of raw materials.
In the case of the parallel flow type, vapor is discharged at the product outlet.
In the case of the CD type, inert gas can be circulated as carrier gas, therefore solvent can be recovered easily.

EXAMPLES OF APPLICATION

Many types of resins, including polyethylene, terephthalic acid, polyacetal, polycarbonate, etc.
Foods and environmental wastes, such as gluten meal, corn fiber, corn germ, beer spent grains, sludge, lime, incineration ash, crushed beans, bean cake, etc.
Also see the table of treated materials.

STANDARD DIMENSIONS of STD

Diameter × length
Heat transfer area

Rotating Speed

Power
965×7500 37.5 6 3.7
965×10500 53 6 3.7
1370×7500 74 5 5.5
1370×9000 89 5 7.5
1370×13500 133 5 7.5
1830×12000 194 4 11
1830×15000 242 4 11
1830×18000 291 4 15
2130×12000 312 3.5 15
2130×15000 390 3.5 18.5
2130×18000 468 3.5 22
2440×15000 484 3 22
2440×18000 581 3 30
2440×25000 807 3 45
3050×18000 921 2.5 45
3050×25000 1280 2.5 55
3050×30000 1536 2.5 75
3400×16500 721 3.1 132
3400×25400 1434 3.1 150
3600×26500 1590 3 250
4300×35500 3600 - 500

STRUCTURAL ANALYSIS

Tsukishima Kikai adopts computerized strength analysis in the design of steam tube dryer.

COST REDUCTION

The aim of the single-tire type is low pricing by keeping the most out of the functions of a stream tube dryer.

FIELD WORK

Supersized dryers are assembled on the construction sites.